GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Yanmar 4LHA STE Specifications

Engine Model: Yanmar 4LHA STE
Engine Type: 4-stroke inline 4-cylinder turbocharged water-cooled diesel
Total Displacement: 210.8 cu.in (3.45 L)
Rated Engine Power: 230 Hp (169 kW) at 3300 rpm
Fuel System Type: Direct injection

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General Technical Data

The Yanmar 4LHA-STE is a 4-stroke, vertical, water-cooled marine diesel engine from the LHA series. This engine serves as the high-output predecessor to the 4LHA-STP, delivering robust power for planing hulls through a mechanical direct injection system. Produced primarily for marine propulsion applications, the 4LHA-STE combines a 3.455-liter displacement with turbocharging and an intercooler to achieve 230 hp at 3,300 rpm. The engine is designed for vessels requiring high power-to-weight ratio, including sport fishing boats, express cruisers, and commercial craft operating in planing mode.

The Yanmar 4LHA-STE represents a high-performance marine diesel architecture emphasizing power density and reliability in planing hull applications. Its inline 4-cylinder configuration with a 100 mm bore and 110 mm stroke provides favorable torque characteristics for accelerating planing hulls. The cast iron cylinder block with parent-bore design offers durability without replaceable liners.

The overhead valve (OHV) valvetrain with eight valves provides a simple, serviceable layout accessible for valve lash adjustment. The direct injection combustion system, combined with a turbocharger and intercooler, delivers high specific output while maintaining mechanical fuel system simplicity. The freshwater cooling system with a heat exchanger isolates the engine block from seawater contact. The counter-clockwise rotation viewed from the flywheel end matches standard marine propeller configurations for single and twin-engine installations.

Engine Type: Vertical inline 4-cylinder, 4-cycle, water-cooled, turbocharged diesel
Family: Yanmar LHA Series
Displacement: 3.455 liters (210.8 cu.in)
Bore x Stroke: 100.0 mm x 110.0 mm (3.94 in x 4.33 in)
Compression Ratio: 18.4:1
Firing Order: 1-3-4-2
Aspiration: Turbocharged with air-to-seawater intercooler
Maximum Output (Crankshaft): 169 kW (230 hp) @ 3,300 rpm
Continuous Rating (Crankshaft): 140 kW (190 hp) @ 3,100 rpm
Maximum Engine Speed (No Load): 3,600 rpm
Idle Speed: 700 rpm
Rotation Direction: Counter-clockwise when viewed from the stern (flywheel side)
Valvetrain: OHV, 8 valves (2 valves per cylinder).
Mechanical pushrods and rocker arms. Direct injection combustion system.

Cylinder Block

The cylinder block is constructed from cast iron with a deep-skirt design, providing structural rigidity for sustained high-load marine operation. The block utilizes a parent-bore design with cylinder bores machined directly into the cast iron casting. The cylinder bores are induction-hardened to resist wear under extended service intervals.

Five main bearings support the crankshaft. The water jacket surrounds each cylinder with cast-in coolant passages optimized for uniform thermal distribution at high power outputs. The camshaft is located within the cylinder block, driven by a gear train from the crankshaft. The engine mounting feet are integrated into the lower block casting, accommodating flexible marine engine mounts for vibration isolation from the hull structure.

Cylinder Head and Valves

The cylinder head is manufactured from cast iron, selected for thermal stability and resistance to distortion under turbocharged diesel combustion pressures. It employs an OHV configuration with the camshaft located within the cylinder block. The eight valves are arranged with two valves per cylinder in a vertical orientation. Valve actuation is achieved via mechanical pushrods and rocker arms, with screw-and-locknut adjusters for valve lash setting.

The combustion system utilizes direct injection with a re-entrant bowl machined into the piston crown. The cylinder head incorporates separate intake and exhaust ports on opposite sides. The exhaust manifold is designed to mount the turbocharger. Valve seats are induction-hardened, with valve guides manufactured from cast iron.

Fuel System

The engine is equipped with a mechanical direct injection fuel system. An in-line injection pump is mounted to the side of the cylinder block, driven by a gear from the camshaft. The injection pump incorporates a mechanical governor, providing speed control and load response for marine propeller law operation.

Injection timing is adjustable via shims between the pump mounting flange and the block. Each cylinder receives fuel from a nozzle-type injector, with injector opening pressure calibrated to 200-220 bar (2,900-3,190 psi). A fuel supply pump draws fuel through a primary filter and water separator assembly. Excess fuel returns to the tank via a spill line.

Lubrication System

The lubrication system is a forced lubrication configuration using a gear-type oil pump. The oil pump, driven by the crankshaft, draws oil from the sump and circulates it through a full-flow disposable spin-on oil filter. An oil cooler of the seawater-cooled type maintains oil temperature within operational limits under sustained high-load operation.

Oil galleries within the block and cylinder head supply pressurized oil to the main bearings, connecting rod bearings, camshaft bearings, rocker arm assemblies, and turbocharger bearing housing. The turbocharger receives oil through a dedicated supply line. A pressure relief valve maintains system pressure within specified limits. Total oil capacity is dependent on oil pan configuration and installation angle.

Cooling System

The cooling system is a freshwater (indirect) cooling design with a heat exchanger, isolating the engine block from seawater contact. A belt-driven centrifugal freshwater pump circulates coolant through the cylinder block, cylinder head, intercooler, and the heat exchanger. The intercooler is of the air-to-seawater type, reducing intake air temperature after the turbocharger for increased charge density.

The heat exchanger transfers heat from the freshwater circuit to the seawater circuit. A wax-type thermostat regulates freshwater flow. A rubber-impeller seawater pump, separate from the freshwater circuit, supplies cooling water to the heat exchanger, oil cooler, and exhaust injection elbow.

Other Systems

Glow Plug System: The engine is equipped with glow plugs for cold-start assistance. One glow plug per cylinder is installed in the cylinder head, controlled by a key-switch circuit with a pre-heat indicator lamp.

Timing System: The camshaft and injection pump are driven by a gear train housed at the front of the engine. The crankshaft gear drives an idler gear, which in turn drives the camshaft gear and injection pump gear. This gear-driven arrangement eliminates timing belt or chain replacement requirements.

Governor System: The mechanical governor integrated into the injection pump is calibrated for marine propeller law characteristics.

Turbocharger System: A fixed-geometry turbocharger provides forced induction. The turbocharger is mounted to the exhaust manifold, with boost pressure regulated by a wastegate actuator.

Intercooler System: An air-to-seawater intercooler reduces intake air temperature after the turbocharger, increasing charge density and reducing thermal load on the engine.

Exhaust System: A water-injected exhaust elbow mixes seawater with exhaust gases, cooling the exhaust system and reducing surface temperatures.

Emission Control: The engine incorporates a positive crankcase ventilation (PCV) system. No catalytic converter is present.

Electrical System: The charging system consists of a 12V, 80A alternator. The starter motor is a 12V, 2.5 kW (3.4 hp) unit.

Dimensions and Weight

Dry Weight (Bobtail, Without Gearbox): 365 kg (805 lb)
Dry Weight (with KMH50A Gearbox): 420 kg (926 lb)
Overall Length (Bobtail): 800 mm (31.5 in)
Overall Length (with Gearbox): 1,000 mm (39.4 in)
Overall Width: 700 mm (27.6 in)
Overall Height: 800 mm (31.5 in)
Bore Pitch: 115 mm (4.53 in)

Maintenance Data

Engine Oil Capacity: 8.0-10.0 liters (8.5-10.6 qt) dependent on oil pan config.
Engine Oil Specification: SAE 15W-40 meeting API CD, CE, CF, or higher.
Engine Oil Pressure (at idle, warm): Minimum 1.0 bar (15 psi).
Engine Oil Pressure (at 3,300 rpm, warm): 3.0-4.5 bar (44-65 psi).
Coolant Capacity (Freshwater Circuit): 6.0 liters (6.3 qt).
Coolant Specification: Ethylene glycol-based antifreeze with corrosion inhibitors.
Valve Clearance (Cold, Intake): 0.20 mm (0.008 in).
Valve Clearance (Cold, Exhaust): 0.25 mm (0.010 in).
Valve Clearance Inspection Interval: Every 500 operating hours.
Injector Opening Pressure: 200-220 bar (2,900-3,190 psi).
Fuel Injection Timing: 12-14° before top dead center (BTDC).
Oil Change Interval: 250 operating hours or annually, whichever occurs first.
Fuel Filter Replacement Interval: 250 operating hours.
Coolant Change Interval: Every 1,000 operating hours or 2 years.
Idle Speed (In Gear, Engine Warm): 700 rpm.
High Idle No-Load Speed: 3,600 rpm.
Cruising RPM Range (Continuous Operation): 3,000-3,100 rpm.
Maximum Fuel Consumption: 48-50 l/h (12.7-13.2 gal/h) at max rated output.
Compression Pressure: Standard: 28-32 bar (406-464 psi) at cranking speed.

Tightening Torques

Cylinder Head Bolts, Stage 1: 50 Nm (37 lb-ft)
Cylinder Head Bolts, Stage 2: 90 Nm (66 lb-ft)
Cylinder Head Bolts, Stage 3: 127-137 Nm (94-101 lb-ft)
Main Bearing Cap Bolts: 100-110 Nm (74-81 lb-ft)
Connecting Rod Cap Bolts: 60-65 Nm (44-48 lb-ft)
Camshaft Bearing Cap Bolts: 20-25 Nm (15-18 lb-ft)
Flywheel Bolts: 80-90 Nm (59-66 lb-ft)
Crankshaft Pulley Bolt: 200-250 Nm (148-184 lb-ft)
Intake Manifold Nuts: 20-25 Nm (15-18 lb-ft)
Exhaust Manifold Nuts: 30-35 Nm (22-26 lb-ft)
Injector Hold-Down Clamp Bolts: 25-30 Nm (18-22 lb-ft)
Glow Plugs: 15-20 Nm (11-15 lb-ft)
Rocker Arm Shaft Bracket Bolts: 25-30 Nm (18-22 lb-ft)
Valve Cover Bolts: 8-10 Nm (6-7 lb-ft)
Oil Pan Bolts: 15-20 Nm (11-15 lb-ft)
Oil Pump Mounting Bolts: 25-30 Nm (18-22 lb-ft)
Water Pump (Freshwater) Mounting Bolts: 20-25 Nm (15-18 lb-ft)
Seawater Pump Mounting Bolts: 15-20 Nm (11-15 lb-ft)
Turbocharger Mounting Nuts: 35-40 Nm (26-30 lb-ft)
Injection Pump Mounting Nuts: 30-35 Nm (22-26 lb-ft)
Engine Mount (Bracket to Block): 50-60 Nm (37-44 lb-ft)
Heat Exchanger Mounting Bolts: 20-25 Nm (15-18 lb-ft)

Engine Applications

The Yanmar 4LHA-STE engine is utilized across a range of marine vessel applications requiring high power output for planing hull operation.

Sport Fishing Boats (28-34 Feet): The 4LHA-STE powers sport fishing vessels from manufacturers including Grady-White, Boston Whaler, Pursuit, and Regulator, providing the speed required to reach offshore fishing grounds efficiently.

Express Cruisers (30-36 Feet): Express cruiser and weekend cruiser applications utilize single or twin 4LHA-STE installations for planing hull performance in coastal cruising.

Downeast Boats (28-32 Feet): Traditional Downeast-style lobster boats and cruisers received the 4LHA-STE as a power option for its combination of displacement mode fuel efficiency and planing capability.

Commercial Craft (30-40 Feet): Small commercial vessels including pilot boats, patrol craft, water taxis, and light utility vessels utilize the 4LHA-STE for reliable high-output propulsion.

KMH50A Gearbox Configuration: The engine is commonly paired with the KMH50A hydraulic transmission, an 8° down-angle gearbox providing smooth shifting and a reduction ratio suitable for planing hull propellers.

ZF63A Gearbox Configuration: The ZF63A hydraulic transmission, also offering an 8° down-angle, is another standard pairing for the 4LHA-STE, providing durable operation for high-output applications.

HSR Series Gearbox Configuration: Hydraulic storage-reduction gears from the HSR series are used in specific installations requiring specialized reduction ratios or direct-mounted accessories.

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