GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Deutz BF6M1015C Specifications

Engine Model: Deutz BF6M1015C
Engine Type: 4-stroke V-block 6-cylinder turbocharged liquid-cooled diesel
Total Displacement: 726 cu.in (11.9 L)
Rated Engine Power: 405 Hp (300 kW) at 2100 rpm
Fuel System Type: Direct injection

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General Technical Data

The Deutz BF6M1015C is a 6-cylinder, V-block, turbocharged and intercooled diesel engine from the 1015 family, a platform engineered for heavy-duty industrial and marine applications. The "C" designation represents a specific power calibration within the 1015 series, positioned between lower-output "M" variants and higher-output "CP" versions.

This engine employs a liquid-cooled system with individual grey cast iron cylinder heads per bank, a cross-flow design with four-valve technology. Direct injection is achieved through an in-line injection pump with either a mechanical centrifugal governor or the optional EMR-2 electronic engine governor. The engine meets EU Stage II emission standards. Applications include heavy construction machinery, generator sets, marine propulsion for commercial vessels, and industrial power units.

Engine Type: 4-cycle 6-cylinder V-block turbocharged liquid cooling diesel.
Displacement: 11.9 L (726 cu.in).
Bore x Stroke: 132 mm x 145 mm (5.20 in x 5.71 in).
Compression Ratio: 16.5:1.
Rated Power: 300 kW (405 hp) at 2100 rpm.
Maximum Torque: 1978 Nm (1467 lb-ft) at 1200 rpm.
Torque Speed: 1200 rpm.
Idle Speed: 600 rpm (industrial) / 550 rpm (marine calibration).
Firing Order: 1-4-2-5-3-6 (standard for V6 engines).
Aspiration: Turbocharged with charge air cooler.
Emission Standard: EU Stage II / US Tier 2 (Euro II).
Cooling System: Liquid cooling with engine-integrated water pump and radiator.

Cylinder Block

The crankcase is constructed from high-grade grey cast iron with a 90-degree V-block configuration. The design incorporates replaceable wet-type cylinder liners, a feature that enables engine rebuild without replacing the entire block. The crankcase uses a closed-circuit, vacuum-controlled breather system. The crankshaft is drop-forged steel with bolted counterweights.

The V6 block features a 30° offset crankpin arrangement (split-pin design), providing even firing intervals of 120 degrees despite the 90-degree bank angle. This configuration reduces engine vibration without requiring a balance shaft.

Cylinder Head and Valves

The engine uses individual cylinder heads for each cylinder bank, constructed from grey cast iron in a cross-flow design. The overhead valve (OHV) configuration places the camshaft within the cylinder block V-valley. Pushrods and rocker arms actuate the valves.

Four valves per cylinder (two intake, two exhaust) produce a total of 24 valves. The 4-valve technology improves volumetric efficiency and centralizes the fuel injector position. The valve arrangement uses overhead valves with four-valve technology.

Valve seats are pressed into the head. The valvetrain uses mechanical lash adjusters. Valve Clearance (cold engine): 0.20-0.30 mm for intake, 0.30-0.40 mm for exhaust dependent on calibration).

Fuel System

The fuel system is a mechanical direct injection design with an in-line injection pump. The injection pump is a high-pressure unit with plunger-type design, accurately delivering diesel fuel to each cylinder for optimal combustion. Fuel injection uses an 8-hole nozzle with central arrangement, providing optimized fuel atomization directly into the piston combustion bowl.

The injection system is managed by either a mechanical centrifugal governor (standard) or an optional EMR-2 electronic engine governor. The EMR-2 provides diagnostic capabilities, CAN-Bus connectivity, and remote speed control.

A mechanical reciprocating fuel lift pump draws fuel from the tank through a primary fuel filter with a replaceable cartridge element. High-pressure injection lines route fuel from the pump to each cylinder. Injection Pressure: 22.0 to 24.0 MPa (3200 to 3500 psi) depending on calibration.

Lubrication System

The lubrication system is a forced-feed, fully pressurized circulation circuit using gear pumps. An engine-integrated oil cooler maintains oil temperature under sustained high-load operation.

The oil pump flow rate at 2100 rpm is 170 L/min (45 US gal/min). A full-flow paper-type microfilter with replaceable cartridge configuration removes particulates from the lubricant.

Piston cooling is provided by oil spray nozzles directed at the underside of each piston crown. For CP (high-output) versions, channel-cooled pistons with integrated cooling galleries are used.

Oil Capacity: 40 L (42.3 qt) including filter, dependent on oil pan configuration. Recommended Oil Grade: SAE 15W-40 meeting API CI-4 or higher specification. Oil Pressure (rated speed, warm engine): 350 to 450 kPa (51 to 65 psi). Oil Pressure (idle, warm engine): Minimum 100 kPa (15 psi).

Cooling System

The cooling system is a pressurized, thermostatically controlled liquid cooling circuit. A belt-driven centrifugal water pump circulates coolant through the cylinder block, cylinder heads, and the charge air cooler circuit. A thermostatically controlled bypass circuit permits coolant circulation within the engine during warm-up.

A radiator with pressure cap and expansion tank is integrated into the cooling circuit. Recommended Coolant: Ethylene glycol antifreeze mixed 50% with distilled water, with supplemental coolant additive (SCA) for wet liner cavitation protection.

Coolant Capacity: 25 L (26.4 qt) engine only.
Thermostat Opening Temperature: 82°C (180°F).
Thermostat Fully Open Temperature: 95°C (203°F).

Other Systems

Electrical System: 24-volt DC negative ground. A three-phase alternator rated at 28V - 55A (optionally 100A) is standard. A gear-reduction starter motor completes the starting system.

Engine Governor: Mechanical centrifugal governor integrated into the in-line injection pump is standard. Optional EMR-2 electronic engine governor provides diagnostic capabilities, CAN-Bus connectivity, and remote speed control.

Air Intake System: Dry-type, two-stage paper element air cleaner with a dust evacuation valve. The turbocharger draws air through the filter before compressing it into the charge air cooler and intake manifold.

Turbocharger: A single turbocharger with charge air cooling provides boost pressure up to approximately 1.8 bar (26 psi). The turbocharger is mounted on the exhaust manifold between the cylinder banks.

Exhaust System: Single exhaust manifold outlet flange sized for flexible exhaust piping. The engine meets EPA and IMO emission compliance for marine installations.

Dimensions and Weight

Overall Length: 1043 mm (41.1 in).
Overall Width: 932 mm (36.7 in).
Overall Height: 1174 mm (46.2 in).
Dry Weight: 850 kg (1874 lb). Marine versions with heat exchanger weigh 900 kg (1985 lb).
Gross Weight: 950 kg (2095 lb).

Maintenance Data

Oil Change Interval: 500 hours for industrial duty under normal operating conditions. Reduce to 250 hours for severe conditions including dusty environments, sustained high ambient temperatures above 30°C (86°F), or operation with fuel sulfur content above 0.5%. Oil Filter Replacement: At every oil change. Use a paper-type microfilter with replaceable cartridge element. Fuel Filter Replacement (primary): 500 hours or annually. Drain water separator weekly in humid climates.

Fuel Filter Replacement (secondary): 1000 hours or every second oil change. Valve Clearance Inspection: 1000 hours. Injector Service Interval: Test spray pattern and opening pressure at 1500 hours. Replace injectors at 3000 hours. Timing Gear Train: The 1015 series uses a gear train for camshaft drive. No replacement interval is specified. Inspect gear backlash at major overhaul (8000 hours). Coolant Replacement: 2000 hours or 2 years. Test SCA concentration every 500 hours.

Wet Cylinder Liners: Inspect liner protrusion at major overhaul. Replace O-ring seals whenever liners are removed. Drive Belt (V-belt, alternator/coolant pump): Inspect for cracks or glazing at 500 hours. Replace at 1000 hours or earlier if damage is visible. Air Cleaner Service: Replace primary element when restriction indicator shows 6.2 kPa. Replace secondary safety element every third primary change.

Turbocharger Inspection: Visual check of shaft axial play at 1500 hours. Replace if end play exceeds 0.3 mm (0.012 in). Charge Air Cooler (Intercooler): Inspect for external debris blockage at 500 hours. Clean fins with compressed air from the rear forward. Engine Overhaul Interval: 8000 to 12000 hours depending on application and maintenance quality.

Tightening Torques

Cylinder Head Bolts (each of 6 heads), Stage 1: 80 Nm (59 lb-ft).
Cylinder Head Bolts (each of 6 heads), Stage 2: 160 Nm (118 lb-ft).
Connecting Rod Bolts (M14 x 1.5): 60 Nm (44 lb-ft).
Main Bearing Cap Bolts (M16), Stage 1: 100 Nm (74 lb-ft).
Main Bearing Cap Bolts (M16), Stage 2: 200 Nm (148 lb-ft).
Crankshaft Damper Pulley Bolt (center): 200 Nm (148 lb-ft).
Flywheel Bolts (to crankshaft flange, M12): 100 Nm (74 lb-ft).
Flywheel Housing Bolts (to block, M12): 90 Nm (66 lb-ft).
Camshaft Bearing Cap Bolts (M8): 25 Nm (18 lb-ft).
Rocker Arm Shaft Bracket Bolts (M10): 40 Nm (30 lb-ft).
Valve Cover Nuts (M6): 12 Nm (9 lb-ft).
Injection Pump Mounting Nuts (to block, M10): 50 Nm (37 lb-ft).
Injection Pump Drive Gear Nut (M14): 120 Nm (89 lb-ft).
High-Pressure Fuel Line Nuts (M14): 30 Nm (22 lb-ft).
Injector Hold-Down Clamp Bolts (M8): 25 Nm (18 lb-ft).
Injector Nozzle Holder Assembly (to cylinder head, M14): 70 Nm (52 lb-ft).
Oil Pump Mounting Bolts (M8): 20 Nm (15 lb-ft).
Oil Cooler Mounting Bolts (M10): 40 Nm (30 lb-ft).
Water Pump Mounting Bolts (M8): 20 Nm (15 lb-ft).
Starter Motor Mounting Bolts (M12): 90 Nm (66 lb-ft).
Alternator Pivot Bolt (M10): 40 Nm (30 lb-ft).
Turbocharger Mounting Nuts (M10): 45 Nm (33 lb-ft).
Exhaust Manifold Nuts (M10): 40 Nm (30 lb-ft).
Engine Mount Bracket Bolts (to block, M12): 120 Nm (89 lb-ft).

Engine Applications

The Deutz BF6M1015C engine serves in heavy-duty construction, industrial, and marine applications requiring high power density and durability.

Construction Machinery:
EXtec crushers (e.g., EXtec C12 jaw crusher) and other mobile crushing plants.
Large hydraulic excavators in the 35 to 45 ton operating weight class.
Wheel loaders with bucket capacity of 4 to 6 cubic meters.
Bulldozers and graders for heavy earthmoving operations.
Road machinery including large rollers and asphalt pavers.

Industrial Applications:
Generator sets rated at 240 kVA to 300 kVA (prime power) and 270 kVA to 340 kVA (standby power).
Stationary pump systems for industrial water supply and irrigation.
Compressor units for industrial air supply.
Hydraulic power packs for industrial machinery.

Marine Applications:
Commercial vessels including tugboats, push boats, and small cargo vessels.
Luxury yachts requiring high-performance diesel propulsion.
Fishing vessels (purpose-built or repowered).
Marine auxiliary generator sets for ship service power.

Agricultural Equipment:
Large tractors in the 300 to 400 hp range for row-crop and tillage applications.
Self-propelled forage harvesters and combine harvesters.

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