GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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International D188 Specifications

Engine Model: International Harvester D188
Engine Type: 4-cycle inline 4-cylinder naturally aspirated liquid-cooled diesel
Total Displacement: 187.5 cu.in (3.07 L)
Rated Engine Power: 40-46 Hp (29-34 kW) at 2200 rpm
Fuel System Type: Indirect fuel injection

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General Technical Data

The International Harvester D188 is a robust four-cylinder, four-stroke diesel engine engineered for agricultural utility and light industrial service. As a key powerplant in the International Harvester compact tractor line, it delivers a reliable balance of power and torque for its displacement class.

The engine features a wet-sleeve cylinder design, which provides distinct advantages in serviceability and overhaul longevity. Its indirect injection fuel system promotes smooth operation and manageable combustion noise. Built for durability in varied working conditions, the D188 established a reputation for steadfast performance in mid-sized farm tractors, where dependable daily power was paramount.

Engine Type: In-line, four-cylinder, four-stroke, liquid-cooled diesel.
Combustion System: Indirect injection, utilizing a pre-combustion chamber.
Aspiration: Naturally aspirated.
Firing Order: 1-3-4-2.
Rotation (viewed from flywheel): Counter-clockwise.
Displacement: 187.5 cubic inches (3.07 liters).
Bore: 3.69 inches (93.7 mm).
Stroke: 4.39 inches (111.5 mm).
Compression Ratio: 18.7 to 1.
Rated Power Output: In the International 504 tractor application, 46 Hp at the power-take-off at 2200 rpm. Drawbar power is approximately 40 Hp.
Governed Speed Range: 900 to 2200 rpm.
Weight (dry): 720 lbs (327 kg).

Cylinder Block

The cylinder block is a high-strength gray iron casting of deep-skirt design. A defining characteristic is its use of replaceable wet-type cylinder liners. These precision-machined steel or iron liners are inserted into the block and sealed at the top by a copper or composite gasket and at the bottom by synthetic rubber O-rings. This wet-sleeve construction allows for cylinder refurbishment through liner replacement without requiring block reboring.

The crankshaft is supported by five main bearings with generous bearing surface area. Main bearing caps are made from nodular iron and secured with two vertical bolts per cap. The block integrates internal passages for oil distribution and coolant flow around each liner.

Cylinder Head and Valves

The cylinder head is a single-piece cast iron component. It is machined to accommodate the pre-combustion (swirl) chambers necessary for the indirect injection system. The head employs a crossflow layout.

Valve Arrangement: Overhead valves (OHV), actuated by pushrods and rocker arms.
Valves per Cylinder: Two (one intake, one exhaust).
Intake Valve Head Diameter: 1.625 inches (41.3 mm).
Exhaust Valve Head Diameter: 1.375 inches (34.9 mm).
Valve Seat Angle: 45 deg.
Valve Stem Diameter: 0.3125 inches (7.94 mm).
Valve Lash (cold): Intake 0.015 inches (0.38 mm), Exhaust 0.017 inches (0.43 mm).
Adjustment must be performed with the engine cold.

Fuel System

The fuel system is an indirect injection design utilizing in-line injection pumps.
Injection Pump: An International Harvester/Bosch or CAV in-line jerk pump.
This is a piston-plunger type pump with individual pumping elements for each cylinder, governed mechanically.
Injection Nozzles: Pintle-type nozzles designed for pre-combustion chamber use.
Injection Pressure: 1065 to 1140 psi (73.5 to 78.5 bar).
Fuel Lift Pump: A camshaft-driven, diaphragm-type mechanical transfer pump.
Fuel Filter: A dual-stage filtration system with a primary sediment bowl and a secondary spin-on or cartridge-type paper element filter.
Static Injection Timing: Requires precise setting as specified for the model.
Common setting range is 22 to 24 deg before top dead center.
Timing marks are provided on the flywheel and injection pump drive gear.

Lubrication System

The lubrication system is a full-pressure, full-flow design with a gear-type pump.
Oil Pump: Gear-type, located in the engine oil pan and driven by the camshaft.
Oil Capacity: 5 quarts (4.7 liters) including filter.
Oil Filter: Full-flow, spin-on type cartridge or canister-style replaceable element.
Oil Pressure (operating): 40 to 55 psi at rated speed (2.8 to 3.8 bar).
Minimum acceptable pressure at hot idle is 10 psi (0.7 bar).
Pressure Relief Valve: Integral to the oil pump housing.
Oil Cooler: Not standard equipment on base agricultural models.

Cooling System

The cooling system is a pressurized, pump-circulated system with thermostatic control.
Water Pump: Centrifugal type, belt-driven from the crankshaft pulley.
Thermostat: Wax-pellet type, begins to open at 180 F (82 C).
Radiator Pressure Cap: 7 psi pressure cap (0.48 bar).
Coolant Capacity: 18.6 quarts (17.6 liters).
Coolant Recommendation: A 50/50 mixture of ethylene glycol antifreeze and clean, soft water.

Other Systems

Electrical System: 12-volt negative ground.
Starting Motor: 12-volt, solenoid-actuated, high-torque gear reduction type.
Charging Alternator: 12-volt, 40 to 60 ampere output, belt-driven with internal or external regulator.
Battery Recommendation: A single 12-volt battery, Group 4D or equivalent, with minimum 650 cold cranking amps.
Air Intake System: Oil-bath air cleaner. This design requires regular maintenance, especially in dusty environments. Intake Manifold: Cast iron. Exhaust Manifold: Cast iron.

Dimensions and Weight

Length (front of damper to rear of flywheel housing): 31 inches (787 mm).
Width (over valve cover): 23 inches (584 mm).
Height (top of valve cover to base of oil pan): 27 inches (686 mm).
Weight (dry, as described): 720 lbs (327 kg).

Maintenance Data

Engine Oil Grade: Use a high-quality diesel engine oil meeting API service classification CC or CD. SAE 30 is suitable for sustained operation in temperatures above 40 F (4 C). SAE 10W-30 or 15W-40 can be used for multi-temperature operation. Oil Change Interval: Under normal agricultural service, change engine oil and filter every 100 operating hours. For severe service conditions, reduce interval to 50 hours.

Oil Filter Change: Replace the spin-on filter or canister element with every oil change. Fuel Filter Change: Drain water and sediment from the primary bowl daily. Replace the primary and secondary fuel filter elements every 250 operating hours. Coolant Change: Drain, flush, and refill the cooling system every 2000 operating hours or 24 months. Check coolant freeze protection level seasonally.

Air Filter Service: Service the oil-bath air cleaner every 10 hours of operation under normal conditions. This involves cleaning the wire mesh element and refilling the oil cup to the marked level with fresh engine oil. Service daily in extremely dusty conditions. Valve Lash Adjustment: Check and adjust valve clearance every 500 operating hours.

Injection Timing Check: Verify static injection timing every 1000 operating hours or after any fuel system service that disturbs the pump drive train. Cylinder Liner Protrusion: During overhaul, measure and verify wet sleeve protrusion above the block deck. Specification is 0.002 to 0.005 inches (0.05 to 0.13 mm).

Tightening Torques

Cylinder Head Bolts: Torque in the specified three-step sequence to a final value of 90 to 95 lb-ft (122 to 129 Nm).
Main Bearing Cap Bolts: 80 to 85 lb-ft (108 to 115 Nm).
Connecting Rod Cap Nuts: 45 to 50 lb-ft (61 to 68 Nm).
Flywheel to Crankshaft Bolts: 75 to 80 lb-ft (102 to 108 Nm).
Injector Nozzle Holder (in head): 35 to 40 lb-ft (47 to 54 Nm).
Rocker Arm Shaft Bracket Bolts: 20 to 25 lb-ft (27 to 34 Nm).
Oil Pan Drain Plug: 25 to 30 lb-ft (34 to 41 Nm).

Machinery Applications

The International Harvester D188 engine was the designated powerplant for specific mid-range agricultural and industrial tractors. Its primary and most common application is in the International Harvester 504 row-crop (Farmall) and standard-tread tractors. It also powered the industrial counterpart, the International 2504 tractor-loader-backhoe.

This engine was integral to these models, providing the necessary power for three-point hitch implements, belt work, and power-take-off driven equipment. The engine was not widely used in other machinery lines, being closely associated with the 504/2504 platform. Confirmation of engine model should always be made via the engine serial number plate located on the block.

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