Perkins 1004-40T Specifications
| Engine Model: Perkins 1004-40T |
| Engine Type: 4-cycle vertical 4-cylinder direct injection liquid-cooled diesel |
| Total Displacement: 243 cu.in (3.99 L) |
| Rated Engine Power: 101.3 Hp (75 kW) at 2200 rpm |
| Aspiration Type: Turbocharged |
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Engine Model ............... Perkins 1004-40T
Engine Type ............... 4-Stroke four-cylinder turbocharged diesel
Number of Cylinders ............... 4
Cylinder Arrangement ............... In-line
Engine Bore, in (mm) ............... 3.94 (100.0)
Engine Stroke, in (mm) ............... 5.00 (127.0)
Displacement, cu.in (L) ............... 243 (3.99)
Rated Engine Power, hp (kW) ............... 101.3 (75.0)
Rated Engine Speed, rpm ............... 2200
Maximum Torque, Nm (lb-ft) ............... 403 (297)
Torque Speed, rpm ............... 1400
Idle speed, rpm ............... 850
Aspiration Type ............... Turbocharged
Compression Ratio ............... 17.25:1
Firing Order ............... 1-3-4-2
Direction of Rotation ............... Clockwise from the front
Lubrication System ............... Gear pump
Oil Filter Type ............... Spin-on full flow
Cooling System ............... Centrifugal pump pressurised radiator
Air Cleaner Type ............... 2-stage, dry element
Electrical System Rating, Volts ............... 12
Fuel System ............... Direct injection
Injection Pump Type ............... Rotary
Injection Pump Model ............... Bosch
Lift Pump Type ............... Diaphragm
Lift Pump Drive ............... Eccentric on engine camshaft
Governor Type ............... Mechanical
Fuel Filter Type ............... Twin parallel flow or single element
Overall Width, in (mm) ............... 25.5 (646)
Overall Height, in (mm) ............... 30.5 (772)
Overall Depth, in (mm) ............... 24.1 (609)
Net Weight, lbs (kg) ............... 614 (279)
Cylinder Bore Inside Diameter (Std), in (mm) ............... 3.9370-3.9380 (100.000-100.025)
Cylinder Bore Inside Diameter (Wear Limit), in (mm) ............... 3.9429 (100.150)
Cylinder Bore Oversize Inside Diameter (Std), in (mm) ............... 3.9567-3.9577 (100.500-100.525)
Cylinder Bore Oversize Inside Diameter (Wear Limit), in (mm) ............... 3.9626 mm (100.650)
Connecting Rod Small End Inside Diameter, in (mm) ............... 1.693-1.694 (43.01-43.04)
Connecting Rod Big End Inside Diameter, in (mm) ............... 2.6460-2.6465 (67.21-67.22)
Connecting Rod Big End Oil Clearance, in (mm) ............... 0.0012-0.0032 (0.030-0.081)
Crankshaft Main Journal Outside Diameter (Std), in (mm) ............... 2.998-2.999 (76.16-76.18)
Crankshaft Main Journal Outside Diameter (Wear Limit), in (mm) ............... 2.9969 (76.12)
Crankshaft Journal Width (Front), in (mm) ............... 1.454-1.484 (36.93-37.69)
Crankshaft Journal Width (Center), in (mm) ............... 1.738-1.741 (44.15-44.22)
Crankshaft Journal Width (Other), in (mm) ............... 1.545-1.549 (39.24-39.35)
Crank Pin Outside Diameter (Std), in (mm) ............... 2.499-2.500 (63.47-63.49)
Crank Pin Outside Diameter (Wear Limit), in (mm) ............... 2.497 (63.43)
Crankshaft End Play, in (mm) ............... 0.002-0.015 (0.05-0.38)
Cylinder Head Flatness, in (mm) ............... 0.00004-0.00011 (0.001-0.003)
Leak Test Pressure, psi (kPa) ............... 29 (200)
Intake Valve Clearance (Cold), in (mm) ............... 0.008 (0.20)
Exhaust Valve Clearance (Cold), in (mm) ............... 0.018 (0.45)
Intake Valve Guide Outside Diameter, in (mm) ............... 0.5118-0.5128 (13.000-13.027)
Exhaust Valve Guide Outside Diameter, in (mm) ............... 0.5512-0.5522 (14.000-14.027)
Intake Valve Stem Outside Diameter, in (mm) ............... 0.3525-0.3533 (8.953-8.975)
Exhaust Valve Stem Outside Diameter, in (mm) ............... 0.3519-0.3528 (8.938-8.960)
Intake Valve Guide To Stem Clearance, in (mm) ............... 0.001-0.0027 (0.025-0.069)
Exhaust Valve Guide To Stem Clearance, in (mm) ............... 0.0016-0.0033 (0.040-0.084)
Intake Valve Head Diameter, in (mm) ............... 1.688-1.698 (42.88-43.12)
Exhaust Valve Head Diameter, in (mm) ............... 1.609-1.619 (40.88-41.12)
Valve Seat Angle (Intake/Exhaust), deg ............... 46 or 31
Valve Face Angle (Intake/Exhaust), deg ............... 45 or 30
Valve Guide Inside Diameter, in (mm) ............... 0.3543-0.3552 (9.000-9.022)
Valve Spring Free Length, in (mm) ............... 1.54 (39.00)
Cam Height (Intake), in (mm) ............... 0.2999-0.3029 (7.62-7.69)
Cam Height (Exhaust), in (mm) ............... 0.3036-0.3066 (7.71-7.79)
Piston Pin Bore Inside Diameter (Standard), in (mm) ............... 1.5631-1.5633 (39.703-39.709)
Piston Pin to Small End Bushing Clearance, in (mm) ............... 0.0009-0.0017 (0.023-0.044)
Piston Pin Outside Diameter, in (mm) ............... 1.5628-1.5630 (39.694-39.700)
Small End Bushing Outside Diameter, in (mm) ............... 1.6972-1.6988 (43.110-43.150)
Small End Bushing Inside Diameter, in (mm) ............... 1.5638-1.5645 (39.723-39.738)
Piston Pin to Piston Bore Clearance, in (mm) ............... 0.0001-0.0006 (0.003-0.015)
Top Ring Width (Tapered), in (mm) ............... 0.118 (3.00)
Second Ring Width, in (mm) ............... 0.097-0.098 (2.48-2.49)
Oil Ring Width, in (mm) ............... 0.1366-0.1374 (3.47-3.49)
Second Ring Groove Side Clearance, in (mm) ............... 0.003-0.004 (0.07-0.10)
Oil Ring Groove Side Clearance, in (mm) ............... 0.002-0.003 (0.05-0.09)
Top Ring End Gap, in (mm) ............... 0.011-0.025 (0.28-0.63)
Second Ring End Gap, in (mm) ............... 0.016-0.034 (0.40-0.85)
Oil Ring End Gap, in (mm) ............... 0.010-0.031 (0.25-0.75)
Cylinder Bore Inside Diameter (Maximum), in (mm) ............... 3.9429 (100.150)
Cylinder Head (Max. Out of Flatness), in (mm) ............... 0.0011 (0.03)
Intake Valve Clearance, in (mm) ............... 0.008 (0.20)
Exhaust Valve Clearance, in (mm) ............... 0.018 (0.45)
Engine Oil Type ............... SAE 5W-20, 10W-30, 15W-40
Oil Classification ............... API Service CE, CF4 or CG4
Oil Capacity, qts (L) ............... 8.0 (7.0)
Oil Filter Part Number ............... 2654403/2654407
Fuel Filter Part Number ............... 26569154/26560143/26561117
Air Filter Part Number ............... 26510342, 26510343
Service Air Cleaner ............... Every 200 hours
Check Drive Belt ............... Every 200 hours
Change Engine Oil ............... Every 250 hours
Change Oil Filter ............... Every 400 hours
Replace Fuel Filter ............... Every 400 hours
Check and Adjust Valve Clearance ............... Every 400 hours
Replace Air Filter Element ............... Every 400 hours
Clean Fuel Lift Pump Strainer ............... Every 400 hours
Cylinder head bolts, Nm (lb-ft) ............... 110 (81)
Connecting rod nuts, Nm (lb-ft) ............... 125 (92)
Connecting rod bolts, Nm (lb-ft) ............... 152 (114)
Crankshaft main bearings bolts, Nm (lb-ft) ............... 265 (196)
Crankshaft pulley bolts, Nm (lb-ft) ............... 115 (85)
Flywheel bolts, Nm (lb-ft) ............... 105 (77)
Flywheel housing bolts, Nm (lb-ft) ............... 70 (52)
High-pressure fuel pipes nuts, Nm (lb-ft) ............... 22 (16)
Fuel lift pump bolts, Nm (lb-ft) ............... 22 (16)
Oil pump bolts, Nm (lb-ft) ............... 22 (16)
Oil pump cover bolts, Nm (lb-ft) ............... 28 (21)
Water pump pulley nuts, Nm (lb-ft) ............... 77 (56)
Fan drive pulley bolts, Nm (lb-ft) ............... 44 (33)
Idler gear hub bolts, Nm (lb-ft) ............... 44 (33)
Camshaft gear bolts, Nm (lb-ft) ............... 95 (74)
Alternator retaining nut, Nm (lb-ft) ............... 60 (44)
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