GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Mercury 300XS Optimax Specifications

Engine Model: Mercury Optimax 300XS
Engine Type: 2-stroke 6-cylinder gasoline outboard engine
Total Displacement: 193 cu.in (3.2 L)
Rated Engine Power: 300 Hp (224 kW) at 5800 rpm
Fuel System: Direct Fuel Injection (DFI)

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General Technical Data

The Mercury Optimax 300XS is a high-output two-stroke outboard that commands respect in racing and high-performance recreational circles. Its defining characteristic is the 3.2-liter "Stroker" V-6 powerhead featuring a stroked and precision-balanced crankshaft for maximum displacement and power output from the compact 60-degree V configuration. The engine incorporates exhaust port, combustion chamber, and fuel induction designs that are direct descendants from Mercury's Formula 1 tunnel boat race engines, including enhanced airflow through the reed block system using thinner reed materials and the unique reed shape developed for F1 competition.

New pistons feature an updated profile and a composite coating for improved wear life, while piston ring life is doubled thanks to a composite chrome coating. The fuel system operates at 95 psi injection pressure, 15 psi higher than standard Optimax products, delivering superior atomization and enhanced high-RPM running quality.

The Mercury Optimax 300XS is defined by its race-bred 60-degree V-6 two-stroke architecture combined with an enhanced two-stage direct fuel injection system operating at elevated pressures. This configuration delivers 300 Hp from a 3.2-liter displacement package.

Propshaft Rated Power: 300 HP (224 kW).
Engine Type: 60-degree V-6, 2-Stroke Direct Injection.
Displacement: 3.2 Liters (193 cubic inches / 3160 cc).
Bore and Stroke: 3.63 inches (92 mm) bore by 3.11 inches (79 mm) stroke.
Full Throttle RPM Range: 5400-5800 RPM (20-inch models 5400-6100 RPM).
Fuel Induction System: 2-Stage Direct Fuel Injection.
Fuel/Air Injection Pressure: 95 psi, 15 psi higher than standard Optimax products for enhanced high-RPM running quality.
Ignition System: PCM Digital Inductive with 14-pin Deutsch connector harness incorporating engine ignition and SmartCraft CAN.
Charging System: 60-amp (756 watt) belt-driven alternator with voltage regulator.
Fuel Requirements: 91 Octane Minimum (R+M)/2 (96 RON).
Lubrication System: Electronic Multipoint.
Recommended Oil: Mercury Premium Plus (TC-W3) 2-Stroke Oil.
Rotation Options: Right or Left-Hand (Fleet Master), Right-hand (Sport Master and Torque Master).
Shaft Length Options: 20 inches (508 mm), 25 inches (635 mm), or 30 inches (762 mm).
Gearcase Options: Fleet Master, Sport Master, or Torque Master with various gear ratios.
Engine Management System: SmartCraft PCM 07 microprocessor.
Engine Protection System: SmartCraft Engine Guardian monitors engine functions for early indications of problems.
Noise Reduction: Foam-lined cowl and attenuator for the compressor greatly reduce operating decibels.
Mounting: Softer upper and lower engine mounts on 25-inch and 30-inch models reduce through-hull noise vibration harshness.

Powerhead

The foundation of the Mercury 300XS Optimax is its race-developed 3.2-liter V-6 powerhead, featuring a stroked and precision-balanced crankshaft for maximum displacement and performance. A dampener ensures smooth running throughout the engine operating range, critical for both reliability and driver comfort in high-speed applications. New pistons feature an updated profile and a composite coating for improved wear life, while piston ring life is doubled thanks to a composite chrome coating that withstands the extreme conditions of racing operation.

The exhaust port, combustion chamber, and fuel induction designs are direct descendants from Mercury's Formula 1 tunnel boat race engine. Extensive research and development resulted in Formula 1 race-based exhaust porting and reed block fuel induction design for top power. Airflow through the reed block system is enhanced due to an improved air box design along with thinner reed material and the unique reed shape developed for Formula 1 racing. A new combustion chamber design results in the engine producing peak power longer at the upper end of the operating RPM range.

The heavy-duty direct fuel injection air compressor features robust maxi-coated mounting brackets and hardware for enhanced compressor durability and reliability under sustained high-RPM operation.

Fuel System

The heart of the Optimax 300XS is its enhanced two-stage direct fuel injection system, which represents a significant advancement over standard Optimax technology. A unique two-stage direct-injection system atomizes fuel into small, uniform particles, resulting in complete and instantaneous combustion. The fuel and air mixture is injected into the combustion chamber at 95 psi, providing a 15 psi higher fuel/air differential than standard DFI or Optimax products for enhanced high-RPM running quality.

This elevated injection pressure ensures superior atomization and combustion efficiency at the engine's maximum power output, contributing to its 300 Hp rating while maintaining the fuel efficiency and reduced emissions inherent to Optimax technology. The system is managed by a new PCM 07 microprocessor featuring a 14-pin Deutsch connector harness that incorporates engine ignition and SmartCraft CAN (controller area network) for comprehensive monitoring and control.

Lubrication System

The Mercury 300XS Optimax employs an electronic multipoint lubrication system that delivers precise amounts of oil where and when it is needed. This advanced system ensures optimal lubrication under all operating conditions, from idle to the 6100 RPM maximum on 20-inch models. The system draws from an 11.5-liter remote oil tank and uses Mercury Premium Plus TC-W3 two-stroke oil or equivalent NMMA TC-W3 certified lubricants.

Ravenol recommends their Outboardoel 2T Fullsynth for Optimax DFI systems, noting it meets NMMA TC-W3 requirements and is suitable for engines with separate auto-lube systems. The electronic control ensures the correct oil-to-fuel ratio across the operating range, minimizing smoke and deposits while providing the protection required for sustained high-performance operation.

Cooling System

The cooling system on the Optimax 300XS is a water-cooled design engineered to manage the substantial thermal load generated by 300 Hp. A high-output water pump ensures adequate flow even at idle speeds, while the system design maintains proper pressure to prevent hot spots within the cylinders and heads.

The engine features a tell-tale stream that provides visual confirmation of water pump operation. After operation in salt or brackish water, flushing the cooling system with fresh water is required to prevent salt crystal accumulation and internal corrosion. The water pump impeller requires periodic replacement as part of preventive maintenance to ensure consistent cooling system performance.0

Mid Section and Lower Unit

The mid section houses the driveshaft and provides the structural connection between powerhead and lower unit while containing the exhaust system. On 25-inch and 30-inch models, through-hull noise vibration harshness is further reduced thanks to the use of softer upper and lower engine mounts.

The Optimax 300XS offers multiple gearcase options to suit different performance applications. The Fleet Master gearcase is available with 1.75:1 gear ratio in either right or left-hand rotation. The Sport Master gearcase is available with 1.62:1 or 1.75:1 ratios in right-hand rotation. The Torque Master gearcase is available with 1.75:1 ratio in right-hand rotation. This variety of gearcase options allows operators to select the optimal configuration for their specific hull and performance requirements.

Gearcase Options: Fleet Master, Sport Master, or Torque Master
Gear Ratios: 1.62:1 (Sport Master) or 1.75:1 (Fleet Master, Sport Master, Torque Master)
Rotation: Right or Left-Hand (Fleet Master), Right-hand (Sport Master and Torque Master)
Shaft Length Options: 20 inches (508 mm), 25 inches (635 mm), 30 inches (762 mm)

Trim and Tilt System

The Optimax 300XS incorporates a heavy-duty power trim and tilt system that provides precise control over engine angle for optimal performance across varying conditions. The system consists of an electric motor, hydraulic pump, fluid reservoir, and hydraulic cylinders. Operators can adjust the outboard position using trim switches, with trimming in improving acceleration and hole-shot performance, and trimming out lifting the bow to increase top speed and reduce drag.

The system allows shallow water operation by tilting the engine past the normal trim range at low idle speeds. Ravenol Marine Power Trim and Steering Fluid is recommended for the hydraulic system, formulated for excellent lubrication of marine hydraulics with high and stable viscosity index and reliable corrosion protection.

Propeller Information

Propeller selection for the Optimax 300XS is critical to achieving its full performance potential. The correct propeller must allow the engine to operate within its 5400-5800 RPM full throttle range (5400-6100 for 20-inch models) when the boat is normally loaded. The multiple gearcase options (1.62:1 and 1.75:1 ratios) and rotation choices (right or left-hand) provide exceptional flexibility for matching propeller selection to hull design and performance requirements.

Mercury Racing propellers specifically designed for high-performance applications feature advanced blade geometries that enhance acceleration and top-end speed. The propeller hub incorporates a damping system to protect the lower unit from impact damage. Propeller blades require regular inspection for damage, and any bent or missing blades must be addressed immediately to prevent vibration and further damage.

Dimensions and Weight

Weight (20-inch L model): 505 lbs (229 kg)
Weight (25-inch XL model): 517 lbs (235 kg)
Weight (30-inch XXL model): 534 lbs (242 kg)
Shaft Length Options: 20 inches (508 mm), 25 inches (635 mm), 30 inches (762 mm)

Maintenance Data

Recommended Oil: Mercury Premium Plus (TC-W3) 2-Stroke Oil or equivalent NMMA TC-W3 certified oil. Remote Oil Tank Capacity: 11.5 liters. Cooling System Flushing: After operation in salt or polluted water, flushing is required to remove salt and debris preventing overheating and internal corrosion.

Power Package Care: Periodic inspections and maintenance must be performed according to the Inspection and Maintenance Schedule. Mercury recommends having maintenance performed by an authorized Mercury Marine dealer if unfamiliar with proper procedures.

Submerged Power Package: A submerged power package requires prompt service by an authorized dealer after recovery. This immediate attention is necessary once the engine is exposed to the atmosphere to minimize internal corrosion damage to the engine.

Replacement Parts: Mercury recommends using original Mercury Precision replacement parts and lubricants to ensure safety and retain dependability. EPA Emissions: Outboard motors sold in the United States are certified by the EPA as conforming to air pollution regulations, requiring factory procedures for servicing to be strictly followed.

Boat Applications

The Mercury Optimax 300XS powers a highly specific range of performance-oriented watercraft requiring exceptional power and reliability. Its primary applications include the P1 SuperStock single-engine V-bottom raceboat series, where it was selected as the spec power for the 2017 season. Powerboat P1 USA chose the Mercury Racing 300XS Optimax due to "their extensive record of reliability in conditions and applications that most closely parallel our racing series". The engine replaced Evinrude outboards in the series' raceboat lease program, with all P1 SuperStock raceboats running Mercury Racing 300XS power.

Beyond organized racing, the Optimax 300XS is used in high-performance bass boats, offshore fishing vessels, and other applications where 300 Hp and Mercury Racing pedigree are desired. The availability of three shaft lengths (20, 25, and 30 inches) and multiple gearcase options (Fleet Master, Sport Master, Torque Master) with various gear ratios and rotation directions allows the engine to be configured for virtually any high-performance application.

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