GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Mercury 135 Verado Specifications

Engine Model: Mercury Verado 135
Engine Type: 4-stroke inline 4-cylinder DOHC 16-valve gasoline outboard engine
Total Displacement: 105.7 cu.in (1.7 L)
Rated Engine Power: 135 Hp (101 kW) at 6400 rpm
Fuel System: Sequential Multi-Point Electronic Fuel Injection (EFI)

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General Technical Data

The Mercury Verado 135 represents the entry point into the revolutionary Verado family, bringing supercharged performance and refinement to the 135 Hp class. This inline four-cylinder engine delivers an automotive-like responsiveness and remarkably smooth operation that redefines expectations for outboard power in this range.

The supercharged induction with charge air cooling produces exceptional torque throughout the entire rev range, providing awesome acceleration and the ability to keep a heavily loaded boat on plane at slower speeds while climbing larger waves with ease. The Advanced MidSection (AMS) cradles the powerhead to virtually eliminate vibration during operation, while Digital Throttle and Shift (DTS) delivers precise, instantaneous response without the hesitation of mechanical cable systems.

With superior corrosion protection featuring Mercury's exclusive XK360 aluminium alloy and extensive use of stainless steel components, the Verado 135 is engineered for durability in the most demanding marine environments. Slightly smaller than its six-cylinder siblings yet still spectacular, the Verado 135 delivers the premium Verado experience in a compact, efficient package.

Power Output: 135 hp (101 kW) at the propshaft.
Full Throttle Operating Range: 5200-6400 RPM.
Displacement: 1.7 Liters, 1732 cc, 105.7 Cubic Inches (CID).
Engine Type: Inline 4-cylinder, Four-Stroke.
Valvetrain: 16-valve, Dual Overhead Camshaft (DOHC) configuration.
Bore and Stroke: 3.23 inches x 3.23 inches (82 mm x 82 mm).
Induction System: Supercharged with charge air cooling and electronic boost pressure control.
Fuel System: Computer controlled Sequential Multi-Port Electronic Fuel Injection (EFI).
Fuel Requirements: Regular Unleaded gasoline with minimum 90 RON octane rating.
Ignition System: SmartCraft PCM 07 digital inductive with electronic control module.
Charging System: Fully regulated belt driven 70-amp alternator producing 882 W output.
Engine Management: SmartCraft PCM 07 engine control module.
Control System: SmartCraft Digital Throttle and Shift (DTS) providing smooth, no-backlash control.
Engine Protection: SmartCraft Engine Guardian system with comprehensive operator warnings and automatic power reduction.
Steering: Remote mechanical compatible; electro-hydraulic power steering available as optional equipment; Big Tiller Hydraulic option available.
Gear Ratio: 2.08:1 standard.
Shaft Length Options: 20 inches (508 mm) Long (L), 25 inches (635 mm) Extra Long (XL), Counter Rotation available in 25-inch (CXL).
Trim System: SmartCraft programmable power trim and tilt.
Cooling System: Water cooled with thermostat and pressure control.
Exhaust System: Through propeller hub discharge.
Gear Shift: Forward-Neutral-Reverse (F-N-R) controlled by SmartCraft DTS.
Recommended Oil: NMMA Certified FCW SAE 25W-50.
Oil Capacity: 6.0 US quarts (5.7 liters).
Emissions Certification: Compliant with applicable marine emissions standards.

Powerhead

The foundation of the Mercury 135 Verado is a precision-engineered inline four-cylinder powerhead featuring a deep-skirt block configuration for exceptional structural rigidity while maintaining compact dimensions. The cylinder head incorporates advanced four-valve per cylinder architecture with Dual Overhead Camshafts (DOHC), enabling optimum valve placement for superior breathing efficiency.

Each cylinder benefits from two intake and two exhaust valves actuated directly by the DOHC arrangement, maximizing volumetric efficiency throughout the 5200-6400 RPM operating range. This 16-valve configuration enhances both power output and operational smoothness, contributing to the refined character expected from the Verado family.

The combustion chambers are meticulously shaped to complement the supercharged induction system and sequential multi-port Electronic Fuel Injection, promoting complete fuel combustion and optimized thermal efficiency under all operating conditions. The forged and balanced rotating assembly is engineered to withstand the additional stresses of supercharged operation while maintaining the smoothness required for premium applications.

Induction System

The supercharged induction system with charge air cooling distinguishes the Verado 135 from conventional outboards in its power class. The supercharger provides forced induction across the entire operating range, generating exceptional torque throughout the rev range rather than only at high RPM. This supercharged power delivery provides remarkable acceleration and the ability to keep heavily loaded boats on plane at slower speeds while climbing larger waves with ease.

The charge air cooling system reduces intake air temperature after compression, increasing air density for improved combustion efficiency and power output. Electronic boost pressure control precisely manages supercharger output to match operating conditions and protect the engine.

The supercharger housing features marine-grade anodized aluminium construction with Teflon-coated rotors for corrosion resistance and durability. This sophisticated induction system delivers the automotive-like responsiveness and unbeatable torque that defines the Verado driving experience.

Fuel System

The Mercury Verado 135 employs a sophisticated Computer Controlled Sequential Multi-Port Electronic Fuel Injection (EFI) system that precisely meters fuel delivery to each cylinder based on continuous input from multiple engine sensors. This advanced system monitors parameters including intake air temperature, manifold absolute pressure, engine coolant temperature, and throttle position to calculate optimal fuel requirements for any operating condition encountered.

The sequential multi-port design delivers fuel individually to each cylinder in perfect synchronization with its intake stroke, providing superior cylinder-to-cylinder distribution and instantaneous throttle response compared to batch-fire systems. This precision fueling is essential for achieving the 135 Hp output while maintaining smooth operation across the broad 5200-6400 RPM power band.

The system ensures reliable starting, seamless acceleration, and consistent performance whether idling in harbors or running at wide-open throttle in demanding conditions. The fuel calibration is specifically developed for supercharged applications, optimizing power delivery while maintaining the durability required for extended operation. The system operates on regular unleaded fuel with minimum 90 RON octane rating, providing flexibility and reduced operating costs.

Lubrication System

The Mercury 135 Verado utilizes an integrated dry sump lubrication system engineered to ensure reliable oil delivery to all critical components under all operating conditions. This advanced system maintains a positive pressure oil supply to the crankshaft main bearings, connecting rod bearings, camshaft journals, and 16-valve valvetrain regardless of engine attitude or operating conditions.

The dry sump design provides several advantages including reduced risk of oil starvation during extreme maneuvers, improved oil cooling, and more consistent lubrication during high-performance operation. The system circulates NMMA Certified FCW SAE 25W-50 oil, specifically formulated for the demanding marine environment with enhanced corrosion protection properties and the film strength required for supercharged applications.

The oil capacity and change intervals follow the factory maintenance schedule for optimal engine protection. The industry-exclusive top-cowl service door provides convenient access for routine oil level checks without removing the engine cowl.

Cooling System

The water-cooled cooling system utilizes a positive displacement water pump drawing water through gearcase-mounted pickups and circulating it through precision-engineered cooling passages within the cylinder block and cylinder head. A thermostat regulates coolant flow to maintain optimal operating temperatures for combustion efficiency and component longevity, allowing the engine to reach efficient operating temperatures quickly before opening to permit full circulation.

The system includes pressure control to maintain adequate cooling flow across all engine speeds and operating conditions encountered. This thermostatically controlled system ensures consistent operating temperatures for optimal combustion efficiency, fuel economy, and component longevity.

Overheat sensors interface with the SmartCraft Engine Guardian system to provide operator warnings and automatic power reduction if cooling system anomalies occur. The cooling capacity is engineered to provide consistent performance in varying water temperatures, supporting the engine's capability for sustained operation in diverse environments.

Mid Section and Lower Unit

The midsection of the Mercury Verado 135 features the innovative Advanced MidSection (AMS) design that cradles the powerhead to virtually eliminate vibration during operation. This specially designed cradle mounting system surrounds the powerhead with precision-engineered mounts that isolate vibration while in motion. As thrust load increases during acceleration and high-speed operation, the AMS mounting system stiffens progressively to improve handling characteristics.

This design provides more lift and better top speed performance while eliminating the crabbing effect felt in large displacement four-stroke outboards. The AMS represents a significant advancement in outboard mounting technology, contributing to the refined driving experience.

The lower unit features a heavy-duty gearcase engineered for minimal hydrodynamic drag while maintaining exceptional durability. The forward-neutral-reverse (F-N-R) gear engagement is accomplished through the SmartCraft Digital Throttle and Shift (DTS) system, providing instantaneous response and smooth shifting by eliminating the hesitation of traditional mechanical cable systems.

The 2.08:1 gear ratio provides an optimum balance between acceleration and top-end speed for a wide range of applications. The water pump is strategically positioned for easy inspection and service access. Counter rotation gearcases are available in the 25-inch shaft length for twin-engine applications requiring opposite propeller rotation.

Trim and Tilt System

The Power Trim and Tilt system on the Mercury Verado 135 is a SmartCraft programmable electro-hydraulic actuated mechanism providing complete control over engine angle relative to the transom. The trim function, utilized while underway, allows the operator to optimize boat attitude for varying conditions, improving fuel efficiency, ride quality, and performance.

The SmartCraft programmability enables integration with vessel control systems for enhanced operational convenience. The tilt function raises the engine completely clear of the water for trailering, launching, beaching, and maintenance access. The hydraulic system is self-contained and engineered for smooth, responsive operation under all conditions. The trim range is calibrated to support the unique handling characteristics of the AMS mounting system and supercharged power delivery.

Propeller Information

The Mercury Verado 135 is designed to accommodate a comprehensive range of propeller options, allowing precise performance tailoring for specific boat and application requirements. For best all around performance from any outboard and boat combination, a propeller should be selected that allows the engine to operate in the upper half of the recommended full throttle RPM range with the boat normally loaded.

This RPM range provides better acceleration while maintaining maximum boat speed. If changing conditions cause the RPM to drop below the recommended range, such as warmer more humid weather, operation at higher elevations, increased boat load, or a dirty boat bottom or gearcase, a propeller change or cleaning may be required to maintain performance and ensure the outboard durability.

Checking full throttle RPM using an accurate tachometer with the engine trimmed out to a balanced-steering condition without causing the propeller to break loose is essential for proper propeller matching. The Verado 135 is typically supplied without a propeller, recognizing that propeller selection is best determined by a qualified dealer based on the buyer's specific vessel and performance expectations.

Dimensions and Weight

Comparative Weight: 231 kg (509 lbs) without oil, propeller, or integral steering cylinder.
Dry Weight: 206 kg (455 lbs) lightest configuration.
Shaft Length Options: 20" (508 mm) Long, 25" (635 mm) Extra Long.
Recommended Transom Height: 508 mm for Long shaft model.

Maintenance Data

The Mercury Verado 135 is designed for straightforward maintenance, incorporating features that simplify routine service procedures. An industry-exclusive top cowl service door provides convenient access for routine oil level checks without removing the entire engine cowl. The SmartCraft Engine Guardian system monitors critical engine parameters and provides operator alerts, helping prevent damage before it occurs.

Key maintenance requirements include regular engine oil and filter changes using NMMA Certified FCW SAE 25W-50 oil. Gearcase lubricant requires regular inspection and replacement at specified intervals. The water pump impeller should receive annual inspection with replacement as needed. Sacrificial anodes require regular inspection and replacement when significantly eroded to maintain galvanic corrosion protection.

Freshwater flushing after operation in salt, brackish, or polluted water is essential, facilitated through designated attachment points. Proper maintenance is essential for obtaining superior performance and economy from the Verado 135. The owner registration card is key to trouble-free enjoyment of the product.

Tightening Torques

Transom Mounting Bolts: 55 lb-ft.
Propeller Nut: 60-80 lb-ft.
Spark Plugs: 15-22 lb-ft.
Water Pump Housing Bolts: 15-20 lb-ft.
Gearcase Cover Screws: 80-110 lb-in.
Engine Mount Bolts: 50-70 lb-ft.

Boat Applications

The Mercury Verado 135 is designed for a wide range of boating applications where refined supercharged power is desired. Family runabouts and deck boats benefit from the remarkably smooth and quiet operation of the AMS mounting system, enhancing passenger comfort during recreational outings. Multi-species fishing boats utilize the engine's supercharged torque for quick planing and efficient cruising when covering extensive water.

Pontoon boats and tritoons realize the benefits of the exceptional low-end torque for pulling watersports participants and maintaining speed with passenger loads. Aluminum fishing boats and fish-and-ski combinations appreciate the compact inline four-cylinder configuration and superior corrosion protection for freshwater and coastal applications. Bay boats and flats boats benefit from the instant throttle response and Digital Throttle and Shift precision for maneuvering in tight quarters.

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