GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Evinrude 60 ETEC Specifications

Engine Model: Evinrude E-TEC 60
Engine Type: 2-stroke 2-cylinder gasoline outboard engine
Total Displacement: 52.7 cu.in (863 cc)
Rated Engine Power: 60 Hp (44.7 kW) at 5750 rpm
Fuel System: Direct fuel injection (DFI)

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General Technical Data

The Evinrude E-TEC 60 is a technologically advanced outboard recognized for its impressive power-to-weight ratio, innovative direct injection system, and remarkable fuel efficiency. It is engineered to deliver strong acceleration and torque characteristics befitting its two-stroke heritage while meeting stringent emissions standards. Owners benefit from an industry-leading maintenance schedule requiring no scheduled dealer service for the first three years or 300 hours of normal recreational use.

The engine's inline two-cylinder configuration contributes to a compact profile, and the available model configurations include options for tiller or remote steering. Whether powering aluminum fishing boats, pontoon boats, or utility craft, this engine combines modern technology with proven durability to elevate the boating experience.

The Evinrude 60 ETEC is built around an inline two-cylinder powerhead utilizing advanced E-TEC direct fuel injection. This system is managed by a sophisticated Engine Management Module (EMM) that continuously monitors and optimizes fuel delivery, ignition timing, and lubrication for peak performance across the entire RPM range. The engine is available in several model configurations including E60DSL, E60DPGL, and E60DGTL.

Power: 60 HP (44.74 kW) at the propeller, rated at 60.3 HP at 5750 RPM
Engine Type: Inline 2-Cylinder E-TEC Direct Injection, 2-Stroke, loop-charged
Displacement: 863 cc (52.7 cu in)
Bore x Stroke: 91 mm x 66 mm (3.58 in x 2.60 in)
Full Throttle RPM Range: 5500-6000 RPM
Fuel Induction System: E-TEC Direct Injection with stratified low RPM combustion mode, single-stage direct injection where fuel is injected directly into the combustion chambers
Alternator Output: 81 Amps Total Output / 25 Amps Net Dedicated
Starting System: Electric
Controls: Mechanical
Steering: Remote on E60DSL and E60DPGL; Tiller on E60DGTL
Gear Ratio: 2.67:1 for the 20-inch shaft model
Emissions Compliance: EPA 2013 / CARB 3 STAR / European Union, OEDA three-star

Powerhead

The powerhead of the Evinrude E-TEC 60 features an inline two-cylinder block cast from high-strength, corrosion-resistant materials. The cylinder bore measures 91 mm, and the piston stroke is 66 mm, contributing to the engine's 863 cc displacement. The engine utilizes massively oversquare or short stroke engineering, where the cylinder bore diameter exceeds the piston stroke measurement, dramatically reducing piston speed at higher RPM and increasing component lifespan. As a two-stroke engine, it utilizes a reed valve induction system. These one-way valves are located in the intake manifold and control the air-fuel mixture entering the crankcase.

The engine shares the same pistons and connecting rods as the three-cylinder E-TEC 75/90 and V4 115/130 models, making production more economical. There are no drive belts to fail, eliminating components that require adjustment or replacement. The massive 91 mm cylinder bore and short 66 mm stroke allow this engine to run at or near wide open throttle for extended periods without damaging the powerhead.

Fuel System

The fuel system is centered around Evinrude's advanced E-TEC direct injection technology. High-pressure fuel injectors, precisely controlled by the EMM, deliver a finely atomized fuel spray directly into the combustion chambers at pressures between 250 and 750 psi. The DFI management system is completely self-contained and does not require an external battery to function, unlike other direct injection systems.

This means a normal starter battery can be used instead of a heavy deep-cycle battery needed to maintain voltage for other systems. At low RPM, the engine operates in a stratified combustion mode, with the changeover point at 1800 RPM where the air-fuel ratio changes from about 40:1 to 25:1. The engine is designed to operate on standard 87 octane unleaded gasoline, with 91 RON ULP specified.

Lubrication System

Lubrication is managed by a sophisticated multi-point targeted oiling system with variable ratio control. An electric oil pump, controlled by the EMM, draws oil from the integral tank and injects it directly onto critical engine components based on real-time engine speed and load demands. The oil injection ratios vary between 60:1 at wide open throttle down to 300:1 when trolling.

An on-engine oil tank with a capacity of 1.9 liters (2 quarts) is standard. The tank capacity is adequate for a full day of fishing, and the "LOW OIL" warning light illuminates with approximately five hours of normal operation remaining when using TC-W3RL oil, or approximately ten hours when using XD100 oil.

The recommended lubricant is Evinrude XD-100 oil, a fully synthetic oil specifically formulated for E-TEC engines to maximize performance and reduce carbon deposits. Evinrude/Johnson XD50 or XD30 oils may also be used, with XD50 recommended when extended trolling periods are anticipated. The system eliminates the need for oil changes, oil filters, and the disposal of used crankcase oil.

Cooling System

The cooling system is a pressure and temperature-controlled water-cooled design with self-flushing capability. A high-capacity water pump in the lower unit circulates water through extensive water jackets in the cylinder block and cylinder head. The system uses a two-stage design controlled to maintain optimal operating temperature across all engine speeds.

The self-flushing cooling system only requires freshwater flushing if the engine will be left unused for extended periods. A water pump indicator provides a steady stream of water, confirming the water pump is working properly. The EMM continuously monitors engine temperature and will activate the S.A.F.E. (Speed Adjusting Friction Elimination) warning system to reduce RPM and protect the engine if an overheat condition is detected.

Mid Section and Lower Unit

The mid-section houses the driveshaft and exhaust tube, connecting the powerhead to the lower unit. It is designed for robust performance and features extensive corrosion-resistant coatings with enhanced corrosion resistance from stainless steel components and multiple layers of anti-corrosive coating. The lower unit contains the gearcase with a 2.67:1 reduction ratio, derived from the discontinued Johnson 55 commercial outboard.

The massive gearcase contains a substantial volume of oil that can absorb some water seepage without gear damage. The gearcase is robust and filled with high-performance lubricant, featuring a forward-neutral-reverse shifting mechanism. Water intake screens are located on the gearcase. The exhaust is routed through the propeller hub.

Trim and Tilt System

The Evinrude E-TEC 60 is equipped with FasTrak Power Trim and Tilt as standard equipment across all listed models. This hydraulic system allows the operator to adjust the engine angle for optimal boat performance, acceleration, and shallow-water operation.

The trim range is from -4 deg to +16 deg, providing precise adjustment of the boat's running attitude. The tilt range extends to 65 deg, offering ample clearance for beaching, launching, or trailering. A trailering tilt switch is provided on power trim models. Power trim and tilt options are available, and manual trim and tilt configurations exist for specific applications.

Propeller Information

Proper propeller selection is critical to allow the engine to operate within its 5500-6000 RPM full-throttle range under normal load conditions. The Evinrude 60 HP E-TEC utilizes propellers designed for the 2.67:1 reduction ratio gearcase, which enables the use of larger-diameter propellers for enhanced thrust and performance. Performance testing on a 4.8-meter Stacer 469 Easy Rider bowrider utilized a 15-inch pitch stainless steel SST propeller. The propeller nut must be torqued to 70 to 80 lb-ft for secure installation.

Dimensions and Weight

Shaft Length: 20 inches (508 mm) for all listed models
Dry Weight E60DSL and E60DPGL: 109 kg (240 lbs)
Dry Weight E60DGTL: 113 kg (249 lbs)

Maintenance Data

The Evinrude 60 E-TEC is engineered for minimal maintenance requirements. A key benefit is no scheduled dealer maintenance required for the first three years or 300 hours of normal recreational use. The engine features an auto-winterization mode that simplifies long-term storage, eliminating the need for manual fuel system treatment. The EMM continuously monitors engine systems and stores fault codes for diagnostic purposes.

Recommended pre-launch checks include verifying oil level in the on-engine reservoir and inspecting for any signs of damage or corrosion. Routine maintenance items include periodic inspection of sacrificial anodes, particularly in saltwater applications. Despite the manufacturer's no-service claim, dealers recommend greasing lubrication points and changing the gear oil annually, particularly for saltwater operation.

Removing the propeller every six to twelve months to check for stray fishing line around the prop shaft is also recommended to prevent seal damage. The cooling system incorporates debris-resistant design and can be flushed using a garden hose through the flushing port. The S.A.F.E. system will activate to reduce engine speed if an overheat condition or low oil pressure is detected. Powerhead access is tight, but the lower cowl or engine pan can be split to reach all of the engine.

Recommended Fuel: 87 Octane Unleaded (91 RON), never use 98 octane as this fuel can wash lubricating oil from cylinder walls
Recommended Oil: Evinrude XD-100 Oil, with XD50 recommended for extended trolling periods

Tightening Torques

Propeller Nut: 70 to 80 lb-ft
Flywheel Nut: 100 to 115 lb-ft
Starter Motor Screws: 168 to 192 lb-in
Shift Rod Lever Screw: 60 to 84 lb-in
Intake Manifold Screws: 60 to 120 lb-in
Thermostat Cover Bolts: 120 to 144 lb-in
Fuel Lift Pump Screws: 24 to 36 lb-in
Lower Engine Cover Screws: 24 to 36 lb-in
Transom Mounting Bolts: 40 lb-ft
Powerhead to Base Bolts: 20 lb-ft
Cylinder Head: 20 lb-ft

Boat Applications

The Evinrude E-TEC 60 is a highly versatile powerplant suitable for a broad spectrum of boat types and boating activities. It is an ideal choice for 14 to 18-foot aluminum fishing boats, providing the power needed for rapid planing and efficient cruising in inland and coastal waters. Suitable for both freshwater and saltwater use with proper maintenance. Whether navigating small lakes, exploring coastal waters, fishing backwaters, or providing reliable utility power, the Evinrude 60 offers the power, precision, and efficiency to elevate any small boat experience.

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