GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Evinrude E-TEC G2 140 Specifications

Engine Model: Evinrude E-TEC G2 140
Engine Type: 2-stroke inline 3-cylinder gasoline outboard engine
Total Displacement: 114 cu.in (1.9 L)
Rated Engine Power: 140 Hp (104 kW) at 5500 rpm
Fuel System: Direct fuel injection (DFI)

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General Technical Data

The Evinrude E-TEC G2 140 is a technologically advanced outboard that brings the revolutionary G2 design philosophy to the mid-range Hp class. It is engineered to deliver impressive torque, remarkable fuel efficiency, and outstanding refinement. Owners benefit from an unparalleled ownership experience with no dealer-scheduled maintenance for the first five years or 500 hours of operation.

The engine's inline three-cylinder configuration incorporates balance gears and an advanced sound-dampening cowl to virtually eliminate vibration and the characteristic injector noise associated with previous models. With available digital controls, iTrim automatic trim optimization, and extensive color customization options, this engine combines cutting-edge technology with personalized style. Whether powering bay boats, center consoles, multi-species fishing rigs, or pontoon boats, the Evinrude E-TEC G2 140 delivers the power, smoothness, and efficiency to elevate any boating experience.

The Evinrude E-TEC G2 140 is built around an all-new 1.9-liter inline three-cylinder powerhead utilizing advanced E-TEC direct fuel injection. This system is managed by a sophisticated Engine Management Module (EMM) that continuously monitors and optimizes fuel delivery, ignition timing, and lubrication for peak performance across the entire RPM range. The engine is available in multiple configurations with different shaft lengths and steering options.

Engine Type: Inline 3-Cylinder E-TEC G2 Direct Injection, 2-Stroke
Power: 140 HP at the propeller
Displacement: 114 cu in (1.9 L / 1865 cc)
Bore x Stroke: 3.85 in x 3.25 in (98 mm x 82.6 mm)
Full Throttle RPM Range: 5000-6000 RPM
Fuel Induction System: E-TEC Direct Injection with stratified low RPM combustion mode
Alternator Output: 14 Net Amps at idle / 22 Net Amps at wide open throttle
Starting System: Electric
Controls: ICON II digital controls
Gear Ratio: 2.08:1
Steering Angle: +/- 38 deg for standard models;
Steering Angle: +/- 40 deg for 25-inch shaft models
Emissions Compliance: EPA 2013 / CARB 3 STAR

Powerhead

The powerhead of the Evinrude G2 140 features an inline three-cylinder block cast from high-strength, corrosion-resistant materials. The 1.9-liter displacement represents a significant increase over previous designs, providing enhanced torque and power throughout the operating range. The cylinder bore measures 98 mm, and the piston stroke is 82.6 mm, contributing to the engine's oversquare design which reduces piston speed at higher RPM and increases component lifespan.

The pistons are manufactured using an alloy originally developed for NASA's space program that is significantly stronger than traditional materials, providing exceptional durability and heat resistance. As a two-stroke engine, it utilizes a reed valve induction system with advanced direct fuel injection. A key innovation on this powerhead is the incorporation of a pair of balance gears that cancel primary engine vibration, resulting in exceptionally smooth operation at all RPMs.

The engine does not include the RAVE (Rotax Adjustable Valve Exhaust) system found on the 150 HP version, which accounts for the power difference at the top end. The powerhead is designed for long life and reliability, with fewer moving parts than comparable four-stroke engines, eliminating valves, camshafts, belts, and timing mechanisms that require adjustment or replacement.

Fuel System

The fuel system is centered around Evinrude's advanced E-TEC direct injection technology with stratified low RPM combustion mode. High-pressure fuel injectors, precisely controlled by the EMM, deliver a finely atomized fuel spray directly into the combustion chambers at pressures up to 800 psi. This system is optimized to produce a uniform dispersion of very fine fuel droplets that encourage efficient and complete combustion.

At low RPM, the engine operates in a stratified combustion mode, creating a controlled fuel cloud near the spark plug for exceptional fuel economy, reduced emissions, and idle smoothness. Only a small amount of fuel, described as champagne bubbles, is injected into the smaller top section of the cylinder, resulting in fuel efficiency twice as good under 1000 rpm compared to conventional designs.

At high rpm, the engine switches to homogeneous combustion where more fuel is injected to the whole cylinder, producing excellent mid- and high-range torque and power. The engine is designed to operate on standard 87 octane unleaded gasoline. The fuel system includes an internal fuel filter that also functions as a fuel-water separator.

Lubrication System

Lubrication is managed by a sophisticated multi-point targeted oiling system. An electric oil pump, controlled by the EMM, draws oil from the integral tank and injects it directly onto critical engine components based on real-time engine speed and load demands. Oil is not mixed with the fuel; lubrication is its own completely separate system, sending a carefully metered amount of oil through clear tubes to bathe the cylinder walls as needed.

This system ensures precise lubrication while minimizing oil consumption and emissions. An on-engine oil tank with a capacity of 1.9 gallons (7.2 liters) is positioned under the powerhead for easy access through a snap-off top panel. The tank holds enough oil for 50 to 60 hours of engine run-time, a full season for most boaters.

The recommended lubricant is XPS Marine XD100 oil, a fully synthetic oil specifically formulated for E-TEC G2 engines to maximize performance and reduce carbon deposits. The system eliminates the need for oil changes, oil filters, and the disposal of used crankcase oil, contributing to the engine's maintenance-free ownership experience.

Cooling System

The cooling system is a pressure and temperature-controlled water-cooled design. A high-capacity water pump in the lower unit circulates water through extensive water jackets in the cylinder block and cylinder head. The system uses a two-stage design controlled to maintain optimal operating temperature across all engine speeds.

A freshwater flushing line is integrated into the engine design under the removable top cowling, allowing easy connection of a garden hose for flushing the cooling system after operation in salt or polluted water. The EMM continuously monitors engine temperature and will activate the S.A.F.E. (Speed Adjusting Friction Elimination) limp-home mode to reduce RPM and protect the engine if an overheat condition is detected, allowing the operator to return to port at reduced speed.

Mid Section and Lower Unit

The mid-section houses the driveshaft and exhaust tube, connecting the powerhead to the lower unit. Unlike the larger V6 G2 models, the 1.9-liter G2 models feature a conventional midsection with a hydraulic trim ram rather than the helix device. The midsection incorporates a standard steering pivot with a steering arm that accepts cable or hydraulic steering input, with optional helix power-steering available to significantly reduce effort.

The lower unit features a redesigned design with shallow-water pickups that anglers will appreciate. The straight leading edge is designed to shed weeds effectively. Anodes are placed prominently throughout for corrosion protection. The anti-ventilation plate has been shortened and positioned further aft to permit better water flow around the propeller while still preventing ventilation in rough conditions, allowing the boat to stay on plane at lower speeds.

The exhaust is split, going through a muffler box at idle and through the propeller hub below the waterline when the engine is above idle. The gearcase features a forward-neutral-reverse shifting mechanism and is filled with Ultra-HPF gear fluid, which can continue to lubricate even if contaminated by up to 25 percent water.

Trim and Tilt System

The Evinrude G2 140 is equipped with Power Trim and Tilt as standard equipment, with both automatic and manual operation available. This hydraulic system allows the operator to adjust the engine angle for optimal boat performance, acceleration, and shallow-water operation. The trim range is from -6 deg to +15 deg, providing precise adjustment of the boat's running attitude.

The tilt range extends to 81 deg, offering ample clearance for beaching, launching, or trailering. The system includes iTrim, an automatic trim optimization feature that adjusts engine angle for optimal performance and fuel efficiency based on operating conditions. Multiple engine installations can be equipped for counter-rotation operation with specific model configurations available.

Propeller Information

Proper propeller selection is critical to allow the engine to operate within its 5000-6000 RPM full-throttle range under normal load conditions. Evinrude developed two all-new propeller families specifically for the 1.9-liter G2 engines: the RX3 and RX4 series. The RX3 is a three-bladed propeller optimized for all-around performance and fuel efficiency, making it the standard equipment choice, particularly well-suited for the i-Dock joystick control system.

The RX4 is a four-bladed stainless steel propeller designed for maximum traction and rough water performance, producing superior bow lift and maintaining grip in turns. The RX4 features Variable Vent Port (VVP) technology and is available in various pitch sizes with a 14-inch diameter.

These propellers are built exclusively for the 3-cylinder 1.9L 115 HO, 140, and 150 HP G2 engines and do not fit V6 models. The specific propeller selection depends on boat type, intended use, and load conditions. The propeller nut torque specification must be verified from service documentation.

Dimensions and Weight

Shaft Length Options: 20 inches (508 mm) and 25 inches (635 mm)
Weight: Ranges from 390 lbs (177 kg) to 401 lbs (182 kg) depending on model and configuration
Mounting Centers: Minimum 26 inches (660 mm)

Maintenance Data

The Evinrude G2 140 is engineered for minimal maintenance requirements, representing one of the most significant ownership advantages of the E-TEC system. A key benefit is no scheduled dealer maintenance required for the first five years or 500 hours of normal recreational use. The engine features an auto-winterization mode that simplifies long-term storage, eliminating the need for manual fuel system treatment, and can be activated through the Evinrude iTouch display or BRP eLink smartphone app.

There are no oil changes, oil filters, or valve adjustments required over the life of the engine. The EMM continuously monitors engine systems and stores fault codes for diagnostic purposes. Recommended pre-launch checks include verifying oil level through the digital gauge display. Routine maintenance items after the initial five-year period are minimal, with annual or 100-hour service intervals recommended thereafter.

The engine includes a limp-home mode that activates if the engine overheats or malfunctions, allowing reduced-speed operation to return to port. The cooling system can be flushed using the integrated freshwater flushing port. The engine has no break-in requirement, allowing full performance from the first start. An expansion tank for gearcase lubricant under the cowl indicates both lubricant level and water contamination, addressing a common cause of engine failure.

Recommended Fuel: 87 Octane Unleaded
Recommended Oil: XPS Marine XD100 Oil
Oil Tank Capacity: 1.9 gal (7.2 L)

Tightening Torques

Gearcase Drain/Fill Plug: 7 to 9.5 Nm (62 to 84 lb-in)
Water Intake Screens: 1.2 to 1.6 Nm (10.6 to 14.2 lb-in)
Propeller Nut: 103-110 Nm (70-80 lb-ft)
Transom Mounting Bolts: 54 Nm (40 lb-ft)

Boat Applications

The Evinrude G2 140 is a highly versatile powerplant suitable for a broad spectrum of boat types and boating activities. It is an ideal choice for 17 to 20-foot fiberglass and aluminum fishing boats, including bay boats, center consoles, flats boats, and multi-species fishing rigs. The engine is well-suited for runabouts, dual consoles, bowriders, pontoon boats, tow-sports boats, inflatables, and RIBs.

Trolling capability is exceptional, with the engine delivering 4.6 mph at 1000 rpm and achieving 13 mpg, allowing anglers to troll all day with minimal fuel consumption. With its advanced digital controls and available iTrim, the engine provides a refined and efficient boating experience.

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